Key Takeaways
- Pain Point Solved: Short mold life (e.g., 200,000 cycles) and high replacement costs.
- Core Value: Extend mold life to 500,000+ cycles and save 40% on replacements.
Step-by-Step Implementation
1. Clean Gently After Each Use
- Mistake: Steel wool scratches cavity surfaces (ruins mirror finishes).
- Correct Method: Use Heya’s custom cleaning kit (non-abrasive pads + specialized cleaner) to protect Ra ≤0.005μm surfaces.
2. Inspect for Wear Weekly
Focus on high-stress areas:
- Cavity edges (prone to chipping).
- Core surfaces (susceptible to corrosion).
- Heya Tool: Free maintenance checklist + recommendations for surface roughness testers.
3. Lubricate Moving Parts Regularly
- Frequency: Every 5,000 cycles.
- Product Choice: Heya-recommended high-temperature lubricant (withstands 300℃) to avoid grease melting and contaminating parts.
4. Store Molds Properly During Downtime
- Environment: 20±5℃ temperature, ≤50% humidity.
- Protection: Coat cavities with anti-rust oil + seal with plastic film. Heya offers custom storage racks for long-term downtime.