High Precision Electroformed Insert Processing For Auto Electronics Custom Shapes High Accuracy Components

Name: High Precision Electroformed Insert Processing For Auto Electronics Custom Shapes High Accuracy Components
Brand: Dongguan Heya Precision Mold Co., Ltd
SKU: HY-113
Availability: InStock

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Molde da cavidade do núcleo
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Certificado

China Dongguan Heya Precision Mold Co., Ltd Certificações

Revisões do cliente

Aplicamos grande importância à precisão. os moldes da Hoya têm um erro de apenas ± 0,005 mm, e podem ser usados desde a primeira tentativa.tem uma boa compreensão dos moldes automotivos e é realmente confiável!

—— Nguyễn Văn Hiếu

Os moldes da Heya são precisos até 0,004mm e têm excelente proteção contra corrosão.

—— Somchai Phetchakul

Precisávamos de uma estrutura de gancho precisa. A Hoya forneceu imediatamente um excelente aconselhamento com base no design 3D, resultando em um encaixe 100% perfeito, sem quaisquer ajustes. Apesar de ser um novo exportador, a Heya realmente entendeu as nossas necessidades!

—— Rina Sari

Os furos de montagem precisam ser muito precisos. A precisão do molde da Heya é de ± 0,005 mm, permitindo a instalação imediata. Responsiva a revisões de design, muito profissional para um novo fornecedor!

—— Lim Chee Seng

Fornecendo soluções personalizadas resistentes à corrosão para nós. A vida útil do molde em ambientes úmidos e quentes aumentou em 2 vezes. A equipe de serviço local responde rapidamente.

—— Bahasa Malaio

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High Precision Electroformed Insert Processing For Auto Electronics Custom Shapes High Accuracy Components

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Detalhes do produto:

Lugar de origem:	Cantão, China
Marca:	HEYA
Certificação:	ISO9001
Número do modelo:	HY-113

Condições de Pagamento e Envio:

Quantidade de ordem mínima:	1 unidade
Preço:	Negociável
Detalhes da embalagem:	Revestido com óleo anticorrosivo, embalado em caixa de caixa
Tempo de entrega:	15-20 dias úteis
Termos de pagamento:	T/T, D/A, D/P, Western Union
Habilidade da fonte:	200 PCs/semana

Contato Converse agora

High Precision Electroformed Insert Processing For Auto Electronics Custom Shapes High Accuracy Components

descrição

Nome do produto:	Pino do núcleo do molde	Destaque:	pinos de núcleo de precisão, fundição de matriz de núcleo
Tolerância:	+/- 0,001mm	Dureza:	43-47 HRC
Recurso:	Durável	Método de processamento:	Processamento de eletroformação
Material:	Níquel	Aplicativo:	Processo de eletroformagem
Resistência ao Calor:	Alto	Resistência à corrosão:	Excelente
Condutividade:	Alto	Durabilidade:	Alto
Acabamento de superfície:	Polido	Grossura:	Depende do design
Destacar:	electroformed auto electronics components , high precision electroforming mold , custom shape electroformed inserts

High Precision Electroformed Insert Processing For Auto Electronics

Custom Shapes & High Accuracy Components

Product Overview

Engineered exclusively for the strict demands of auto electronics, these high-precision electroformed inserts solve two core pain points: incompatibility with complex installation spaces and precision loss under automotive harsh conditions. Unlike traditional machined inserts, electroforming enables layer-by-layer deposition of nickel alloy, creating custom-shaped inserts with ±0.001mm accuracy.

Compatibility

Suitable for auto electronics including on-board cameras, radar sensors, connector housings, PCB modules, and ADAS controllers. Works with automotive-grade materials such as LCP, PPS, PCB substrates, and zinc alloy. Supports complex custom shapes including asymmetrical structures, micro-slots, and irregular holes.

Product Specifications

Product Name	High Precision Electroformed Inserts - Custom Shapes For Auto Electronics
Highlight	Micron-level accuracy, custom complex geometries, auto-grade durability, anti-EMI optional, tight fit for electronic assemblies
Tolerance	±0.001mm (critical dimensions); ±0.002mm (general structure); ≤0.0015mm fitting clearance
Hardness	50-55 HRC (nickel-cobalt alloy, 18-22% Co); 46-50 HRC (high-purity nickel, 99.95%); 52-56 HRC (nickel-chromium alloy)
Feature	Ra ≤0.008μm smooth surface (low friction), anti-corrosion (engine oil/humidity), stress-free structure, -40℃ to 150℃ thermal stability, optional anti-EMI coating
Processing Method	High-precision electroforming (nickel ion deposition) + 5-axis CNC micro-trimming (shape refinement) + Optional anti-EMI/anti-corrosion coating
Material	Nickel-cobalt alloy (wear-resistant for high-vibration environments), high-purity nickel (dimensional stability), nickel-chromium alloy (corrosion/heat resistance)
Application	ADAS radar sensor inserts, on-board camera module positioning inserts, PCB mounting brackets for automotive ECUs, connector housing reinforcement inserts, autonomous driving domain controller components

Core Advantages

±0.001mm High Accuracy - Critical for Electronic Assembly

Micron-Level Dimensional Control: Electroforming's stress-free deposition ensures critical dimensions meet ±0.001mm tolerance
Tight Fitting Clearance: ≤0.0015mm clearance prevents vibration-induced movement
Consistent Batch Quality: 99.9% dimensional consistency across batches meets auto PPAP requirements

Custom Shapes for Complex Auto Electronic Layouts

Unlimited Geometry Flexibility: Creates complex custom shapes traditional machining can't achieve
CAD-Driven Precision: Replicates 3D CAD designs with 99.9% fidelity
Space Optimization: Custom shapes fit tight auto electronic layouts, reducing assembly size and weight

Auto-Grade Durability & Environmental Resistance

Thermal Stability: Withstands -40℃ to 150℃ without dimensional shift
Wear & Corrosion Resistance: Resists vibration-induced abrasion and engine bay chemicals
Anti-EMI Option: Optional nickel-copper alloy or conductive coating blocks electromagnetic interference

Application Scenarios

Auto Electronic Category	Target Components	Core Benefit
ADAS & Autonomous Driving	Radar sensor positioning inserts, LiDAR module mounting brackets, camera lens alignment inserts	±0.001mm precision for sub-millimeter positioning; anti-EMI support
In-Vehicle Electronics	ECU PCB mounting inserts, infotainment system connector housings, dashboard display brackets	Custom shapes for tight layouts; vibration resistance
Powertrain Electronics	EV battery management system (BMS) components, motor controller inserts	High-temperature resistance (-40℃ to 150℃); corrosion resistance to coolants
Safety Electronics	Airbag sensor housing inserts, seatbelt pre-tensioner control modules	Stress-free structure; durable for critical safety components

Customization Support

Shape & Size Customization: Accepts 3D CAD files or physical samples to replicate any complex shape
Material & Coating Tuning: Wear-resistant nickel-cobalt alloy, corrosion/heat-resistant nickel-chromium alloy, or anti-EMI nickel-copper alloy
DFM & Sample Validation: Engineers optimize designs for electroforming and provide 1-5 prototype inserts for pre-production testing

Our Service Commitment

Quality Inspection: 100% testing includes CMM, laser confocal microscopy, thermal cycling, and vibration testing
Compliance: Meets IATF 16949, ISO 9001, and RoHS standards
Technical Support: Dedicated auto electronics engineers advise on DFM, insert-housing compatibility, and anti-EMI solutions

Whether you're developing ADAS sensors, in-vehicle ECUs, or EV powertrain components, our high-precision electroformed inserts deliver the custom shape flexibility, micron-level accuracy, and auto-grade durability your auto electronics demand.

etiqueta:

Pessoa de Contato: Mr. luo

Telefone: 13794925533

Fax: 86----0769-81501733

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