High Precision Electroformed Insert Processing For Auto Electronics Custom Shapes High Accuracy Components

Name: High Precision Electroformed Insert Processing For Auto Electronics Custom Shapes High Accuracy Components
Brand: Dongguan Heya Precision Mold Co., Ltd
SKU: HY-113
Availability: InStock

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Customer Reviews

We attach great importance to precision. Hoya's molds have an error of only ±0.005mm, and can be used right from the first try. Although Heya is new to exporting, it has a very good understanding of automotive molds and is truly trustworthy!

—— Nguyễn Văn Hiếu

Heya's molds are accurate to 0.004mm and have excellent corrosion protection. Delivery is fast, within 3 weeks, definitely better than domestic suppliers!

—— Somchai Phetchakul

We needed a precise hook structure. Hoya immediately provided excellent advice based on the 3D design, resulting in a 100% perfect fit without any adjustments. Despite being a new exporter, Heya truly understood our needs!

—— Rina Sari

The mounting holes need to be very precise. Heya's mold accuracy is ±0.005mm, allowing for immediate installation. Responsive to design revisions, very professional for a new supplier!

—— Lim Chee Seng

Providing customized corrosion resistant solutions for us. Mold life in humid & hot environments increased by 2 times. Local service team responds quickly.

—— Bahasa Malaysia

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High Precision Electroformed Insert Processing For Auto Electronics Custom Shapes High Accuracy Components

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Product Details:

Place of Origin:	Guangdong, China
Brand Name:	HEYA
Certification:	ISO9001
Model Number:	HY-113

Payment & Shipping Terms:

Minimum Order Quantity:	1pcs
Price:	Negotiable
Packaging Details:	Coated with anticorrosive oil , packed in carton box
Delivery Time:	15-20 work days
Payment Terms:	T/T,D/A,D/P,Western Union
Supply Ability:	200 pcs/week

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High Precision Electroformed Insert Processing For Auto Electronics Custom Shapes High Accuracy Components

Description

Product Name:	Mold Core Pin	Highlight:	Precision Core Pins, Core Pin Die Casting
Tolerance:	+/-0.001mm	Hardness:	43-47 HRC
Feature:	Durable	Processing Method:	Electroforming Processing
Material:	Nickel	Application:	Electroforming Process
Heat Resistance:	High	Corrosion Resistance:	Excellent
Conductivity:	High	Durability:	High
Surface Finish:	Polished	Thickness:	Depends On Design
Highlight:	electroformed auto electronics components , high precision electroforming mold , custom shape electroformed inserts

High Precision Electroformed Insert Processing For Auto Electronics

Custom Shapes & High Accuracy Components

Product Overview

Engineered exclusively for the strict demands of auto electronics, these high-precision electroformed inserts solve two core pain points: incompatibility with complex installation spaces and precision loss under automotive harsh conditions. Unlike traditional machined inserts, electroforming enables layer-by-layer deposition of nickel alloy, creating custom-shaped inserts with ±0.001mm accuracy.

Compatibility

Suitable for auto electronics including on-board cameras, radar sensors, connector housings, PCB modules, and ADAS controllers. Works with automotive-grade materials such as LCP, PPS, PCB substrates, and zinc alloy. Supports complex custom shapes including asymmetrical structures, micro-slots, and irregular holes.

Product Specifications

Product Name	High Precision Electroformed Inserts - Custom Shapes For Auto Electronics
Highlight	Micron-level accuracy, custom complex geometries, auto-grade durability, anti-EMI optional, tight fit for electronic assemblies
Tolerance	±0.001mm (critical dimensions); ±0.002mm (general structure); ≤0.0015mm fitting clearance
Hardness	50-55 HRC (nickel-cobalt alloy, 18-22% Co); 46-50 HRC (high-purity nickel, 99.95%); 52-56 HRC (nickel-chromium alloy)
Feature	Ra ≤0.008μm smooth surface (low friction), anti-corrosion (engine oil/humidity), stress-free structure, -40℃ to 150℃ thermal stability, optional anti-EMI coating
Processing Method	High-precision electroforming (nickel ion deposition) + 5-axis CNC micro-trimming (shape refinement) + Optional anti-EMI/anti-corrosion coating
Material	Nickel-cobalt alloy (wear-resistant for high-vibration environments), high-purity nickel (dimensional stability), nickel-chromium alloy (corrosion/heat resistance)
Application	ADAS radar sensor inserts, on-board camera module positioning inserts, PCB mounting brackets for automotive ECUs, connector housing reinforcement inserts, autonomous driving domain controller components

Core Advantages

±0.001mm High Accuracy - Critical for Electronic Assembly

Micron-Level Dimensional Control: Electroforming's stress-free deposition ensures critical dimensions meet ±0.001mm tolerance
Tight Fitting Clearance: ≤0.0015mm clearance prevents vibration-induced movement
Consistent Batch Quality: 99.9% dimensional consistency across batches meets auto PPAP requirements

Custom Shapes for Complex Auto Electronic Layouts

Unlimited Geometry Flexibility: Creates complex custom shapes traditional machining can't achieve
CAD-Driven Precision: Replicates 3D CAD designs with 99.9% fidelity
Space Optimization: Custom shapes fit tight auto electronic layouts, reducing assembly size and weight

Auto-Grade Durability & Environmental Resistance

Thermal Stability: Withstands -40℃ to 150℃ without dimensional shift
Wear & Corrosion Resistance: Resists vibration-induced abrasion and engine bay chemicals
Anti-EMI Option: Optional nickel-copper alloy or conductive coating blocks electromagnetic interference

Application Scenarios

Auto Electronic Category	Target Components	Core Benefit
ADAS & Autonomous Driving	Radar sensor positioning inserts, LiDAR module mounting brackets, camera lens alignment inserts	±0.001mm precision for sub-millimeter positioning; anti-EMI support
In-Vehicle Electronics	ECU PCB mounting inserts, infotainment system connector housings, dashboard display brackets	Custom shapes for tight layouts; vibration resistance
Powertrain Electronics	EV battery management system (BMS) components, motor controller inserts	High-temperature resistance (-40℃ to 150℃); corrosion resistance to coolants
Safety Electronics	Airbag sensor housing inserts, seatbelt pre-tensioner control modules	Stress-free structure; durable for critical safety components

Customization Support

Shape & Size Customization: Accepts 3D CAD files or physical samples to replicate any complex shape
Material & Coating Tuning: Wear-resistant nickel-cobalt alloy, corrosion/heat-resistant nickel-chromium alloy, or anti-EMI nickel-copper alloy
DFM & Sample Validation: Engineers optimize designs for electroforming and provide 1-5 prototype inserts for pre-production testing

Our Service Commitment

Quality Inspection: 100% testing includes CMM, laser confocal microscopy, thermal cycling, and vibration testing
Compliance: Meets IATF 16949, ISO 9001, and RoHS standards
Technical Support: Dedicated auto electronics engineers advise on DFM, insert-housing compatibility, and anti-EMI solutions

Whether you're developing ADAS sensors, in-vehicle ECUs, or EV powertrain components, our high-precision electroformed inserts deliver the custom shape flexibility, micron-level accuracy, and auto-grade durability your auto electronics demand.

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Contact Person: Mr. luo

Tel: 13794925533

Fax: 86----0769-81501733

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