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Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm

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Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm

Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm
Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm

Large Image :  Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm

Product Details:
Place of Origin: Guangdong, China
Brand Name: HEYA
Certification: ISO10993
Model Number: HY-601
Payment & Shipping Terms:
Minimum Order Quantity: 1pcs
Price: Negotiable
Packaging Details: Coated with anticorrosive oil , packed in carton box
Delivery Time: 15-20 work days
Payment Terms: T/T,D/A,D/P,Western Union
Supply Ability: 800 pcs/week
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Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm

Description
Product Name: Microfluidic Electroformed Molds Highlight: Precision Core Pins, Core Pin Die Casting
Tolerance: +/-0.001mm Hardness: 43-47 HRC
Feature: Durable Processing Method: Electroforming Processing
Material: Silicon Substrate，borosilicate Glass Application: Optical Components，bioassay
Services: Microfluidic Foundry Services
Highlight:

Electroforming Microfluidic Molds

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Biochip Microfluidic Molds

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Biochips Microfluidic Injection Molding

Custom Microfluidic Electroformed Molds For Biochips – High-Precision (±0.001mm) Micro-Channel Replication
Precision-Crafted for Biochip Manufacturers
Engineered exclusively for biochip manufacturers, IVD (In Vitro Diagnostic) developers, and life science research institutions, our custom microfluidic electroformed molds are precision-crafted to 1:1 match your 2D/3D drawings (CAD, STEP, IGES, DXF formats). Specialized in replicating ultra-fine micro-channels (5-200μm width/depth) critical for biochips—from nucleic acid detection chips to protein analysis chips—they deliver ±0.001mm tolerance to ensure consistent fluid flow, accurate sample mixing, and reliable diagnostic results.
Why Our Custom Microfluidic Electroformed Molds Stand Out
Microfluidic biochips demand molds that solve 3 core pain points ordinary molds can't address:
  • Micro-Channel Precision Gaps: Off-the-shelf molds often have ≥0.005mm deviation, causing uneven fluid resistance that ruins bioassay data (e.g., false positives in COVID-19 test chips).
  • Drawing Mismatch: Generic molds fail to align with custom biochip geometries (e.g., multi-branch micro-channels, integrated reaction chambers), leading to 20%+ chip scrap rate.
  • Biocompatibility Risks: Low-grade mold materials leach contaminants, compromising sensitive biological samples (cells, DNA, proteins) and invalidating test results.
We solve these by engineering electroformed molds exactly to your drawings and using biocompatible, high-purity materials—turning microfluidic biochip production from a "precision gamble" into a reliable process.
Core Customization Capabilities for Client-Drawn Biochip Molds
We tailor every mold to your biochip's unique microfluidic design, with flexibility to handle even the most complex channel architectures:
Customization Dimension Key Options Our Advantage
Client Drawing Support 2D (DXF/PDF) & 3D (CAD/STEP/IGES) files; supports micro-channel widths (5-200μm), depths (5-150μm), and layouts (straight, curved, branched, spiral) Free pre-production drawing analysis to optimize channel connectivity (e.g., avoiding dead zones in reaction chambers); 100% drawing accuracy guaranteed
High-Purity Electroforming Materials Nickel alloy (99.95% purity, biocompatible), nickel-copper alloy (enhanced wear resistance), gold-plated nickel (for anti-corrosion in harsh buffers) Materials meet ISO 10993 biocompatibility standards—no heavy metal leaching, ensuring safe contact with biological samples (cells, enzymes, nucleic acids)
Micro-Channel Replication Precision ±0.001mm dimensional tolerance; Ra ≤0.02μm surface roughness (for smooth fluid flow) Electroforming technology captures micro-channel details at the nanoscale—ensures every channel's width/depth deviation ≤0.001mm, eliminating fluid flow inconsistencies
Biochip-Specific Enhancements Integrated air vent micro-holes (prevents bubble trapping), alignment pins (for multi-layer biochip assembly), ultra-thin mold walls (for rapid heat transfer in PCR chips) Custom tweaks to solve biochip production headaches—e.g., air vents reduce assay failure rate by 30% in immunoassay chips
Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm 0
Technical Specifications: Built for Reliable Biochip Production
Our molds are engineered to meet the strict standards of life science applications, with specs that directly impact biochip performance:
Specification Standard for Biochip Molds Impact on Your Biochip Production
Micro-Channel Tolerance ±0.001mm (width/depth) Consistent fluid flow—ensures uniform sample dilution and reaction kinetics, critical for diagnostic accuracy
Surface Roughness Ra ≤0.02μm (micro-channel walls) Minimizes fluid friction and cell adhesion—ideal for cell sorting chips or single-cell analysis chips
Service Life ≥50,000 replication cycles (nickel alloy) Sustains mid-to-high volume biochip production (e.g., 10,000+ COVID-19 test chips) without mold wear
Lead Time 18-25 days (prototype); 28-35 days (mass-production) Faster than industry average (40+ days) to accelerate biochip R&D and market launch
Quality & Compliance for Life Science Applications
  • Biocompatibility Certifications: Every mold material passes ISO 10993-5 (cytotoxicity) and ISO 10993-10 (irritation) tests—safe for use in IVD and research-grade biochips.
  • Precision Validation: Post-production, each mold undergoes 3D laser scanning (accuracy ±0.0005mm) to verify micro-channel dimensions, with full inspection reports provided.
  • Contamination Control: Molds are manufactured in a Class 1000 cleanroom to avoid dust or particle contamination—critical for biochips used in molecular diagnostics.
Electroforming Microfluidic Molds For Biochips High Precision ±0.001mm 1
Who Benefits from Our Client-Drawn Biochip Molds
  • IVD Biochip Manufacturers: For diagnostic chips (e.g., infectious disease tests, cancer biomarker detection) where ±0.001mm channel precision ensures test accuracy.
  • Life Science Research Institutions: For custom microfluidic chips (e.g., organ-on-a-chip, droplet microfluidics) requiring unique channel layouts to support experiments.
  • Biochip OEM/ODM Providers: For high-volume production of standardized or custom biochips, where mold reliability and biocompatibility reduce scrap rates and compliance risks.
Need a custom mold for your microfluidic biochip design?
Upload your 2D/3D drawing—our engineers (with 5+ years of microfluidic mold experience) will provide a free DFM (Design for Manufacturability) report (including channel optimization tips) and detailed quote within 24 hours.

Tag:

Microfluidic electroformed molds,

Injection Molding Microfluidics,

Microfluidic Injection Molding

Contact Details
Dongguan Heya Precision Mold Co., Ltd

Contact Person: Mr. luo

Tel: 13794925533

Fax: 86----0769-81501733

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