Aluminum Alloy Machinery Load-Bearing Die Casting Molds – 500kg+ Load Capacity, CAD Support, 125k+ Cycles, ±0.005mm Precision
Precision Aluminum Alloy Die Casting Molds for Industrial Machinery
We specialize in crafting aluminum alloy die casting molds for industrial machinery manufacturers, heavy-equipment component suppliers, and mechanical engineering firms. Our molds are designed for core load-bearing parts that support industrial machinery, including equipment bases, structural brackets, and transmission supports. These critical components must bear 500kg+ static/dynamic loads while maintaining structural stability.
Our molds feature:
- 500kg+ load capacity optimization
- CAD file compatibility
- 125k+ production cycles
- ±0.005mm precision
Why Our Load-Bearing Molds Fit Mechanical Manufacturing
Machinery load-bearing parts face unique stressors that generic molds can't handle. Our design targets the practical pain points of your production:
- 500kg+ Load Capacity: Eliminates risk of cracking or deformation under heavy loads
- Direct CAD Support: Saves 3-5 days by importing your CAD files directly
- Extended Mold Life: 125k+ cycle lifespan covers full annual demand for most load-bearing parts
Core Strengths for Load-Bearing Part Production
1. Seamless CAD Support for Machinery Designs
We accept all mainstream industrial CAD formats (AutoCAD, SolidWorks, Siemens NX, Inventor) and work directly with your 3D files. Our team reviews your CAD files to optimize manufacturability for load-bearing use, ensuring every structural detail is replicated exactly.
2. 500kg+ Load Capacity Optimization
Our molds produce aluminum parts that safely bear 500kg+ loads through:
- High-strength, wear-resistant steel (53-55 HRC hardness)
- Optimized casting process for industrial-grade aluminum (A380, A356)
- Reduced internal porosity and improved tensile strength (up to 320 MPa)
3. ±0.005mm Precision for Stable Assembly
Critical features maintain tight tolerances:
- Mounting holes for proper alignment
- Load-bearing surfaces for even distribution
- Structural rib edges for integrity
4. 125k+ Cycles for Annual Production Stability
One mold can cover full annual demand, providing:
- Reduced downtime (5-7 days saved per year)
- 40% lower mold procurement costs
- Consistent part quality throughout production
Technical Specifications
| Specification |
Details |
Value for Your Production |
| Load Capacity |
500kg+ static load (parts meet ISO 898-1); 320 MPa tensile strength (A380 alloy) |
Prevents load-related part failure; reduces machinery downtime |
| Dimensional Precision |
±0.005mm (mounting holes, load surfaces, rib edges) |
Ensures stable assembly; avoids uneven load distribution |
| CAD Support |
AutoCAD, SolidWorks, Siemens NX, Inventor (direct import) |
Skips file conversion; speeds up pre-production |
| Production Cycles |
125k+ (with regular maintenance) |
Covers annual high-volume runs; reduces mold replacements |
| Aluminum Compatibility |
Optimized for A380/A356 (industrial-grade aluminum) |
Enhances part strength and load-bearing durability |
Quality Assurance for Industrial Use
Our mold production follows a rigorous workflow:
- Steel strength and wear resistance testing
- Zeiss CMM verification of ±0.005mm precision
- 50+ test injections with industrial-grade aluminum
- 500kg+ load tests and vibration tests (per IEC 60068-2-6)
- Traceable records for quality audits (ISO 9001 compliant)
Our Partners
We work with:
- Industrial Machinery Manufacturers: For load-bearing parts in heavy equipment
- Heavy-Equipment Component Suppliers: For OE or aftermarket parts
- Mechanical Engineering Firms: For custom machinery projects
Bring Your Load-Bearing Design to Life
Upload your CAD file for a free DFM report and detailed quote within 24 hours. Our engineers will provide recommendations to optimize load distribution, rib design, and assembly fit.
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