High Precision Electroformed Reflective Plate Mold Processing For Signs High Reflectivity Direct Service

High Precision Electroformed Reflective Plate Mold | High Reflectivity | Signage Specialized | Direct Processing Service & Customization

Ideal for Signage Products: Road Traffic Signs, Commercial Advertisement Signs, Industrial Warning Signs, Indoor Guide Signs | ±0.001mm Mold Precision | Compatible with Reflective Materials (Acrylic, PC, PMMA, Reflective Film-Coated Resins) | Supports High Reflectivity Requirements (Reflectivity ≥85% for Visible Light)

This high precision electroformed reflective plate mold is exclusively developed for signage manufacturing, focusing on solving the core pain points of "low reflectivity, uneven reflective effect, and poor weather resistance" in traditional reflective plate mold production. Unlike conventional machined molds that are difficult to replicate fine reflective textures, our mold adopts advanced electroforming technology—realizing layer-by-layer deposition of nickel ions to form a dense, stress-free structure with an ultra-smooth surface (Ra ≤0.005μm).

The mold’s high-precision reflective texture replication (accuracy ≥99.9%) ensures that the molded reflective plates achieve reflectivity ≥85% for visible light, making signs clearly visible even in low-light or harsh weather conditions (rain, fog). Crafted from high-purity nickel or nickel-cobalt alloy, the mold boasts excellent wear resistance and weather resistance, supporting high-volume production of signage reflective plates without surface degradation. We provide direct one-stop service from technical communication to mold delivery, eliminating intermediate links to accurately match the personalized needs of different signage products (such as large road traffic signs and small commercial advertisement signs). Compliant with ISO 9001 and relevant signage industry standards, it is a reliable core mold solution for signage manufacturers pursuing high-quality reflective performance.

With optical-grade polishing and precise reflective texture engraving technology, the mold can accurately replicate micro-prismatic or micro-beaded reflective structures on the plate surface. The molded reflective plate achieves reflectivity ≥85% for 400-760nm visible light, which is 20% higher than that of traditional mold products. The uniform reflective effect avoids "bright spots" or "dark areas" on signs, ensuring clear recognition from long distances and in low-light environments—critical for road traffic and warning signs.

• Size & Shape Flexibility: Supports custom molds for reflective plates ranging from 50*50mm (small indoor guide signs) to 1500*800mm (large road traffic signs), and adapts to curved or irregular shapes (such as arc-shaped road signs);
• Texture Replication Accuracy: ±0.001mm mold precision ensures that fine reflective textures (micro-prism size ≤0.1mm) are perfectly replicated, maintaining consistent reflective performance across batch-produced plates;
• Material Compatibility: Seamlessly matches acrylic, PC, PMMA and other reflective resins, as well as reflective film-coated materials, ensuring stable texture transfer and high bonding strength.

The mold material is optimized for signage application scenarios: High-purity nickel ensures excellent corrosion resistance, adapting to outdoor signage’s long-term exposure to rain, snow, and ultraviolet rays; nickel-cobalt alloy (50-55 HRC) enhances wear resistance, supporting 500,000+ molding cycles without surface damage. The molded reflective plates also inherit the mold’s weather resistance, with reflectivity retention ≥90% after 2000h xenon lamp aging test—meeting the long service life requirements of outdoor signs (≥5 years).

We provide direct one-stop service for signage manufacturers: Professional engineers conduct direct technical communication to clarify reflective performance, size, and shape requirements; custom mold processing based on 3D CAD files (STEP, IGES, STL) or physical samples; pre-production sample verification (providing reflectivity test reports and precision inspection certificates); post-sales maintenance guidance (mold cleaning, polishing maintenance) to ensure efficient production and stable quality. The direct service model shortens the mold development cycle by 30% compared with traditional intermediate links.

• Reflective Texture Customization: Support micro-prismatic, micro-beaded, and other reflective texture designs; adjust texture density and shape according to required reflectivity and viewing angle;
• Size & Shape Customization: Customize molds for flat, curved, or irregular-shaped reflective plates; match the specific size requirements of different signage products;
• Material & Performance Tuning: Recommend high-purity nickel (for indoor signs) or nickel-cobalt alloy (for outdoor signs) according to application scenarios; optimize mold surface treatment to enhance texture transfer efficiency.

• Quality & Reflectivity Inspection: 100% full inspection includes CMM (±0.0005mm) for mold size, laser interferometer for surface flatness, and spectrophotometer for reflective plate reflectivity testing;
• Compliance Assurance: ISO 9001 certified; meet relevant signage industry standards (such as ASTM D4956 for traffic signs); provide full traceability documents (material certs, processing logs, test reports);
• Direct Technical Support: Professional engineers respond within 4 hours; deliver 1-2 mold prototypes within 10-14 days; provide on-site technical guidance for production line integration; 1-year mold maintenance and repair service.