0.001mm Texture Depth Mold Surface Textures Small With Polished Surface Finish

Our molds achieve industry-leading texture depth control, perfect for parts requiring microscopic detail:

• Micron-Level Accuracy: Texture depth is held to an exact 0.001mm with ±0.0002mm tolerance, ensuring consistent replication of even the finest features—from micro-grooves for fluid flow (in medical devices) to anti-slip micro-textures (in consumer electronics).
• Functional Smoothness: The ultra-thin depth reduces friction between mold and material, enabling seamless demolding of sticky or high-gloss plastics (e.g., PMMA, PC, or TPU).
• Design Versatility: Compatible with diverse texture types, including linear ridges, dot matrices, or custom logos—all replicated with 99.9% fidelity to the original CAD design.

The high-polish finish elevates both mold performance and part aesthetics:

• Superior Smoothness: With a surface roughness of Ra ≤0.005μm and gloss level ≥95 GU (60° measurement), the finish rivals polished metal, ensuring molded parts have a blemish-free, mirror-like surface.
• Optical Enhancement: The polished surface minimizes light scattering, preserving the transparency of clear plastics and enhancing the vibrancy of colored resins.
• Wear Resistance: The polished layer, reinforced with ceramic or chrome alloys, resists scratches and chemical erosion from resins or cleaning agents, maintaining smoothness over 800,000+ cycles.

Our small texture sizing supports high-detail designs in space-constrained components:

• Micro-Pattern Capability: Texture dimensions range from 5μm to 50μm (customizable in 1μm increments), enabling replication of tiny features like micro-ribs (for structural support), sensor grooves (for electronics), or branding micro-logos (for anti-counterfeiting).
• Consistency Across Scales: Whether applied to small parts (e.g., smartwatch buttons, diameter 3-5mm) or larger surfaces (e.g., tablet back covers), the small textures maintain uniform spacing and depth.
• Reduced Post-Processing: Small, precise textures eliminate the need for secondary polishing or etching, streamlining production and reducing defects.