High Precision Electroformed Optical Lens Core Processing For Optics High Transmittance Direct Service

Name: High Precision Electroformed Optical Lens Core Processing For Optics High Transmittance Direct Service
Brand: Dongguan Heya Precision Mold Co., Ltd
SKU: HY-213
Availability: InStock

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Customer Reviews

We attach great importance to precision. Hoya's molds have an error of only ±0.005mm, and can be used right from the first try. Although Heya is new to exporting, it has a very good understanding of automotive molds and is truly trustworthy!

—— Nguyễn Văn Hiếu

Heya's molds are accurate to 0.004mm and have excellent corrosion protection. Delivery is fast, within 3 weeks, definitely better than domestic suppliers!

—— Somchai Phetchakul

We needed a precise hook structure. Hoya immediately provided excellent advice based on the 3D design, resulting in a 100% perfect fit without any adjustments. Despite being a new exporter, Heya truly understood our needs!

—— Rina Sari

The mounting holes need to be very precise. Heya's mold accuracy is ±0.005mm, allowing for immediate installation. Responsive to design revisions, very professional for a new supplier!

—— Lim Chee Seng

Providing customized corrosion resistant solutions for us. Mold life in humid & hot environments increased by 2 times. Local service team responds quickly.

—— Bahasa Malaysia

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High Precision Electroformed Optical Lens Core Processing For Optics High Transmittance Direct Service

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Product Details:

Place of Origin:	Guangdong, China
Brand Name:	HEYA
Certification:	ISO9001
Model Number:	HY-213

Payment & Shipping Terms:

Minimum Order Quantity:	1pcs
Price:	Negotiable
Packaging Details:	Coated with anticorrosive oil , packed in carton box
Delivery Time:	15-20 work days
Payment Terms:	T/T,D/A,D/P,Western Union
Supply Ability:	800 pcs/week

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High Precision Electroformed Optical Lens Core Processing For Optics High Transmittance Direct Service

Description

Product Name:	Mold Core Pin	Highlight:	Precision Core Pins, Core Pin Die Casting
Tolerance:	+/-0.001mm	Hardness:	43-47 HRC
Feature:	Durable	Processing Method:	Electroforming Processing
Material:	Nickel	Application:	Electroforming Process
Heat Resistance:	High	Corrosion Resistance:	Excellent
Mold Life:	Long	Conductivity:	High
Shape:	Customized	Durability:	High
Surface Finish:	Polished	Thickness:	Depends On Design
Highlight:	electroformed optical lens core , high transmittance optical lens , precision lens core processing

High Precision Electroformed Optical Lens Core

Advanced processing solution for optics manufacturing with high transmittance and direct technical service support.

Product Overview

Specialized high-precision electroformed optical lens core designed for the optics industry, featuring exceptional light transmittance and dimensional accuracy.

Compatibility & Applications

Ideal for camera lenses, medical optical lenses, automotive headlight lenses, and industrial detection lenses. Compatible with optical-grade resins including PMMA, PC, and optical glass-filled resin.

Technical Specifications

Attribute	Specification
Core Feature	Micron-level precision, high-transmittance surface finish, stress-free structure, wear-resistant for optical molding
Precision Tolerance	Core dimension ±0.001mm; surface flatness ≤0.0005mm; concentricity ≤0.002mm
Material Performance	High-Purity Nickel (99.95%) / Nickel-Cobalt Alloy (50-55 HRC); Surface Roughness Ra ≤0.005μm
Optical Performance	Light Transmittance ≥92%; Low birefringence, no light scattering
Processing Technology	High-Precision Electroforming + Optical-Grade Polishing + Laser Interference Detection
Custom Range	Diameter: 2mm-100mm; Curvature radius: R0.5mm-R500mm; Supports spherical, aspherical, free-form surfaces
Service Mode	Direct technical consultation, custom processing, sample verification, maintenance guidance

Product Description

This specialized electroformed optical lens core addresses critical challenges in traditional optical lens manufacturing, including poor light transmittance, low molding precision, and unstable optical performance. Utilizing advanced nickel ion deposition technology, it creates a dense, stress-free structure with ultra-smooth surfaces (Ra ≤0.005μm).

The core's high-precision contour replication (±0.001mm tolerance) ensures perfect curvature and flatness in molded lenses, while optical-grade polishing minimizes surface defects to achieve ≥92% light transmittance. Compliant with ISO 13485 (medical optics) and IATF 16494 (automotive optics) standards.

Core Advantages

Micron-Level Precision

Advanced electroforming with laser interference detection controls key dimensions within ±0.001mm and surface flatness ≤0.0005mm, ensuring optical performance requirements for resolution and focal length accuracy.

High-Transmittance Design

Ultra-smooth surface (Ra ≤0.005μm) reduces light scattering and reflection, achieving ≥92% light transmittance for medical imaging and automotive ADAS applications.

Optics-Specific Durability

Stress-Free Structure: No internal stress prevents deformation during high-temperature resin molding (180-250℃)
Wear Resistance: Nickel-cobalt alloy (50-55 HRC) supports 500,000+ production cycles
Low Contamination: High-purity nickel meets medical and food-grade cleanliness requirements

Direct Service & Support

One-stop service with direct technical communication, custom processing from 3D optical design files, pre-production sample verification, and comprehensive maintenance guidance.

Application Scenarios

Optics Category	Target Products	Recommended Solution	Core Value
Consumer Optics	Smartphone, Digital Camera, Drone Lenses	High-Purity Nickel + Aspherical Core, Ra ≤0.005μm	High Transmittance, Resolution, Production Consistency
Medical Optics	Endoscope, Medical Imaging, Ophthalmic Lenses	High-Purity Nickel (ISO 13485) + Ultra-Smooth Polishing	Low Contamination, High Light Transmittance, Stable Performance
Automotive Optics	ADAS Camera, Headlight, LiDAR Lenses	Nickel-Cobalt Alloy + Free-Form Surface, High-Temp Resistance	Wear-Resistant, High Precision, Harsh Environment Adaptation
Industrial Optics	Industrial Detection, Machine Vision, Laser Cutting Lenses	Nickel-Cobalt Alloy + High-Rigidity Core	Heavy Use Stability, Measurement Accuracy, Corrosion Resistance

Customization & Service

Customization Support

Optical Structure: Spherical, aspherical, free-form surface core design from 3D CAD files or physical samples
Material Selection: High-purity nickel for transmittance or nickel-cobalt alloy for wear resistance
Performance Optimization: Custom surface roughness and flatness parameters for specific transmittance and resolution requirements

Service Commitment

Precision Testing: 100% inspection with CMM (±0.0005mm), laser interferometer, and optical transmittance testing
Compliance Assurance: ISO 9001, ISO 13485, IATF 16494 certified with full traceability documentation
Technical Support: Professional optical engineers provide 4-hour response, on-site guidance, and 1-year maintenance service

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Contact Person: Mr. luo

Tel: 13794925533

Fax: 86----0769-81501733

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