|
Product Details:
Contact Now
Chat Now
|
| Product Name: | Injection Mold Cavity Cores | Highlight: | High-Precision Uniform Textures |
|---|---|---|---|
| Tolerance: | +/-0.005mm | Hardness: | 43-47 HRC |
| Feature: | Durable | Processing Method: | Electroforming Processing |
| Material: | Nickel | Application: | Biomedical Industry |
| Highlight: | Injection Mold Locating Pins,Resin Proof Precision Injection Mold,Resin Proof Materials Mold Locating Pins |
||
Crafted exclusively for injection mold manufacturers (automotive, electronics, medical devices) where mold alignment is non-negotiable, our custom locating pins are precision-machined to 1:1 match your exact 2D/3D drawings (CAD, STEP, DXF). With ultra-tight ±0.003mm tolerance and resin-proof materials, they eliminate cavity-core misalignment, resist corrosion from plastic resins (PC/ABS/PP) and cleaning agents, and ensure consistent precision for high-volume molding of tight-tolerance parts (e.g., electronic connectors, medical components).
Locating pins are the "alignment backbone" of injection molds--but off-the-shelf or poorly customized options create 3 critical pain points for precision-focused manufacturers:
Heya solves these by engineering locating pins exactly to your drawings and using resin-proof, high-hardness materials--turning "alignment risk" into "production reliability."
We tailor every locating pin to your mold's unique alignment needs, with flexibility to adapt to complex mold structures and resin types:
| Customization Dimension | Key Options | Heya Advantage |
|---|---|---|
| Client Drawing Support | 2D (DXF/PDF) & 3D (CAD/STEP/IGES) files; custom lengths (8mm-300mm) & diameters (3mm-40mm) | Free pre-production drawing review to optimize pin placement (e.g., avoiding resin flow paths); 100% drawing accuracy guaranteed--no post-delivery modifications needed |
| Resin-Proof Materials | S136 stainless steel (resists PC/ABS resin residues), nitride-coated H13 steel (extra corrosion resistance for chemical cleaners), ceramic-reinforced steel (for abrasive resins like glass-filled PP) | Materials tested to withstand 500+ cycles of resin exposure without staining or corrosion--extends pin life by 3x vs. ordinary carbon steel |
| Ultra-Precision Machining | ±0.003mm dimensional tolerance; Ra ≤0.005μm surface finish (reduces friction); concentricity ≤0.001mm | CNC grinding + lapping with Zeiss CMM inspection (±0.0005mm accuracy) to ensure pin straightness--critical for molds requiring 0.005mm max cavity-core offset |
| Alignment Enhancements | Tapered tips (for easy mold assembly), flange bases (for stable installation), threaded shafts (for quick replacement) | Custom tweaks to boost usability--e.g., flange bases eliminate pin "wobble" during injection, cutting misalignment-related defects by 95% |
Our locating pins are engineered to meet the strictest alignment standards, with specs that directly reduce defects and unplanned downtime:
| Specification | Heya Standard for Custom Locating Pins | Impact on Your Precision Molding Process |
|---|---|---|
| Dimensional Tolerance | ±0.003mm (diameter/length/concentricity) | Ensures cavity-core alignment within 0.005mm--eliminates flash, uneven part thickness, and mold wear from misalignment |
| Resin Resistance | Passes 500-hour resin exposure test (PC/ABS/PP); no staining or surface degradation | No pin replacement due to resin corrosion--cuts maintenance costs by 60% vs. standard steel pins |
| Service Life | ≥400,000 cycles (S136 steel); ≥600,000 cycles (nitride-coated H13) | Sustains high-volume runs (e.g., 300,000+ electronic connectors) without alignment drift |
| Lead Time | 9-13 days (prototype); 16-20 days (mass-production) | Faster than industry average (25+ days) to minimize mold downtime during new builds or maintenance |
Need locating pins matching your exact drawings and resin needs? Upload your CAD/STEP file --Heya's engineers will provide a free DFM (Design for Manufacturability) report (including alignment optimization tips) and detailed quote within 24 hours.
Contact Person: Mr. luo
Tel: 13794925533
Fax: 86----0769-81501733