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High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process

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High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process

High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process
High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process

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Product Details:
Place of Origin: Guangdong, China
Brand Name: HEYA
Certification: ISO9001
Model Number: HY-614
Payment & Shipping Terms:
Minimum Order Quantity: 1pcs
Price: Negotiable
Packaging Details: Coated with anticorrosive oil , packed in carton box
Delivery Time: 15-20 work days
Payment Terms: T/T,D/A,D/P,Western Union
Supply Ability: 200 pcs/week
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High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process

Description
Product Name: Mold Core Pin Highlight: High-Precision Uniform Textures
Tolerance: +/-0.001mm Hardness: 43-47 HRC
Feature: Durable Processing Method: Electroforming Processing
Material: Nickel Application: Biomedical Industry
Highlight:

Nickel alloy electroplated mold cavity

,

High precision core cavity mold

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Milling drilling process mold core

High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process
Engineered for molds requiring ultra-precise holes/grooves with stable nickel alloy performance, our high-precision nickel alloy electroplated mold cavities and cores combine electroforming and precision milling/drilling processes to deliver ±0.001mm tolerance for critical features.
Product Specifications
Attribute Value
Product Name High Precision Nickel Alloy Electroplated Mold Cavity and Core
Highlight Milling-drilled precision holes/grooves, nickel alloy corrosion resistance, ±0.001mm hole position accuracy
Tolerance ±0.001mm (critical features); ±0.003mm (general areas)
Hardness 50-55 HRC (nickel-cobalt alloy); 45-50 HRC (high-purity nickel)
Feature Ra ≤0.008μm surface finish, hole coaxiality ≤0.0008mm, groove parallelism ≤0.001mm
Processing Method Electroplating + Precision milling + High-speed drilling
Material High-purity nickel (99.95%), nickel-cobalt alloy, nickel-copper alloy
Application Automotive ADAS sensors, medical micro-connectors, industrial automation precision gears, optical component housings
High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process 0
Core Advantages: Electroplating + Milling Drilling = Precision Holes & Grooves
Our hybrid manufacturing approach combines the benefits of electroforming and precision machining to overcome the limitations of each individual process.
Precision Milling Drilling: Master of Complex, Accurate Holes/Grooves
  • Complex Hole System Processing: Drills multi-row micro-holes (0.07-0.5mm diameter) with ±0.001mm hole position accuracy and ≤0.0008mm coaxiality
  • High-Precision Groove Shaping: Mills narrow grooves (0.08-2mm width) with ±0.001mm tolerance and ≤0.001mm parallelism
  • No Hard Alloy Wear: Uses carbide-tipped tools optimized for nickel alloy (50-55 HRC), ensuring consistent precision across 100+ mold units
±0.001mm High Precision: Double Guarantee from Electroplating + Machining
  • Electroplating's Stable Base: Deposits uniform nickel alloy layers (thickness tolerance ±0.0005mm)
  • Milling/Drilling's Fine Trimming: Corrects minor electroforming deviations and shapes holes/grooves to ±0.001mm
  • Dimensional Stability: Low thermal expansion (13.1*10⁻⁶/℃) preserves tolerance through 150,000+ production cycles at 200℃
Nickel Alloy Durability: Built for High-Cycle, High-Stress Use
  • Corrosion Resistance: Resists industrial coolants, medical disinfectants, and humidity
  • Wear-Proof Performance: Extends mold life to 200,000+ cycles (vs. 80,000 for standard steel molds)
  • Low Maintenance: Ra ≤0.008μm smoothness reduces material adhesion, cutting cleaning time by 40%
Application Scenarios
Our molds excel in industries where micron-level hole/groove accuracy is critical to product functionality:
  • Automotive Electronics: ADAS sensor housings, EV battery connector cavities (IATF 16949 compliant)
  • Medical Devices: Micro-connector molds, surgical instrument handles (ISO 13485 compliant)
  • Industrial Automation: Precision gear blanks, robotic arm components (ISO 9001 compliant)
  • Optical Components: Lens housings, laser module slots (ISO 10110 compliant)
Customization Support
We adapt every aspect of the mold to your unique hole/groove requirements:
  • CAD-Driven Customization: Accepts 3D CAD files (STEP, IGES) to replicate exact hole layouts
  • Parameter Tuning: Adjust hole diameter (0.07-5mm), groove width (0.08-10mm), and depth (0.1-20mm)
  • Material Matching: Recommend alloys based on your molding material requirements
Our Service Commitment
  • Quality Inspection: 100% testing via CMM (±0.0005mm accuracy) with detailed inspection reports
  • Traceability: Full documentation including material certificates, electroplating logs, and machining records
  • Technical Support: Dedicated engineers for design optimization and production troubleshooting
High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process 1
Whether you need a mold with 0.07mm micro-holes for medical connectors or 0.2mm precision grooves for automotive sensors, our high-precision nickel alloy electroplated cavities and cores deliver the accuracy, durability, and assembly compatibility your products demand.

Tag:

Electroforming Mold,

Core Cavity Mold,

Core Cavity Mould

Contact Details
Dongguan Heya Precision Mold Co., Ltd

Contact Person: Mr. luo

Tel: 13794925533

Fax: 86----0769-81501733

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