0.001mm Texture Depth and High Gloss Texture Coatings for Molds

Engineered for extreme precision and premium aesthetics, our mold coatings combine ultra-fine 0.001mm texture depth with high gloss finishes—delivering exceptional surface quality for molds used in high-end manufacturing. Designed to enhance both functional performance and visual appeal, these coatings ensure consistent replication of subtle textures and mirror-like gloss in molded parts, making them ideal for industries demanding uncompromising quality, from luxury goods to advanced electronics.

Our molds feature industry-leading ultra-thin texture depth, perfect for applications requiring delicate surface details:

• Micron-Level Control: Texture depth is held to an exact 0.001mm with ±0.0002mm tolerance, ensuring consistent replication of fine patterns—from micro-brushed finishes to subtle anti-glare textures.
• Functional Subtlety: The ultra-fine depth reduces friction between mold and material, preventing sticking during demolding (critical for high-gloss plastics like PMMA or PC).
• Design Versatility: Compatible with diverse texture types, including linear, radial, or custom micro-patterns, all replicated with 99.9% fidelity to the original design.

The high gloss finish elevates the visual quality of both molds and molded parts:

• Superior Gloss Level: Achieves ≥95 GU (gloss units) at a 60° measurement angle—comparable to polished metal—creating a mirror-like surface that enhances the premium feel of end products.
• Light Reflection Control: The glossy coating ensures uniform light reflection across the mold surface, preventing "hot spots" or dull patches in molded parts.
• Easy Maintenance: The non-porous, smooth coating resists dirt, resin buildup, and chemical erosion (from release agents), reducing cleaning time by 50%.

Our high gloss texture coatings are engineered to withstand the rigors of mass production:

• Wear Resistance: Ceramic-reinforced nickel/chrome alloys provide a hard, scratch-resistant surface (hardness ≥Hv 800), ensuring the 0.001mm texture and gloss remain intact through ≥1,000,000 molding cycles.
• Thermal Stability: Withstands continuous operating temperatures up to 200°C, making it compatible with high-temperature plastics (e.g., PEEK, LCP) used in engineering and medical applications.
• Corrosion Protection: Resists salt spray (≥5,000 hours per ISO 9227) and chemical attack from aggressive resins or cleaning agents, extending mold lifespan.

• Tailored Textures: Adapt 0.001mm texture patterns to your design—from linear micro-grooves to custom logos—with our laser engraving or electroforming processes.
• Material Compatibility: Optimized for all common mold steels (S136, H13, NAK80) and electroformed nickel, ensuring strong adhesion and uniform coating application.
• DFM Collaboration: Our engineers analyze your part design to optimize texture placement and gloss distribution, ensuring the coating enhances both aesthetics and manufacturability.

• Precision Validation: Each coated mold undergoes 3D optical profiling (resolution 0.01μm) to verify texture depth and gloss uniformity, with full inspection reports provided.
• Rapid Turnaround: Coating application completed in 5-7 days for prototypes; 15-20 days for production molds, aligning with your project timelines.
• Certified Quality: Compliant with ISO 9001 standards, ensuring coatings meet global industry requirements for safety and performance.