Custom Ultra High Precision Molds For Medical Optical Auto Parts Micron Accuracy Direct Service Components

Name: Custom Ultra High Precision Molds For Medical Optical Auto Parts Micron Accuracy Direct Service Components
Brand: Dongguan Heya Precision Mold Co., Ltd
SKU: HY-116
Availability: InStock

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Customer Reviews

We attach great importance to precision. Hoya's molds have an error of only ±0.005mm, and can be used right from the first try. Although Heya is new to exporting, it has a very good understanding of automotive molds and is truly trustworthy!

—— Nguyễn Văn Hiếu

Heya's molds are accurate to 0.004mm and have excellent corrosion protection. Delivery is fast, within 3 weeks, definitely better than domestic suppliers!

—— Somchai Phetchakul

We needed a precise hook structure. Hoya immediately provided excellent advice based on the 3D design, resulting in a 100% perfect fit without any adjustments. Despite being a new exporter, Heya truly understood our needs!

—— Rina Sari

The mounting holes need to be very precise. Heya's mold accuracy is ±0.005mm, allowing for immediate installation. Responsive to design revisions, very professional for a new supplier!

—— Lim Chee Seng

Providing customized corrosion resistant solutions for us. Mold life in humid & hot environments increased by 2 times. Local service team responds quickly.

—— Bahasa Malaysia

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Custom Ultra High Precision Molds For Medical Optical Auto Parts Micron Accuracy Direct Service Components

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Product Details:

Place of Origin:	Guangdong, China
Brand Name:	HEYA
Certification:	ISO9001
Model Number:	HY-116

Payment & Shipping Terms:

Minimum Order Quantity:	1pcs
Price:	Negotiable
Packaging Details:	Coated with anticorrosive oil , packed in carton box
Delivery Time:	15-20 work days
Payment Terms:	T/T,D/A,D/P,Western Union
Supply Ability:	200 pcs/week

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Custom Ultra High Precision Molds For Medical Optical Auto Parts Micron Accuracy Direct Service Components

Description

Product Name:	Mold Core Pin	Highlight:	Precision Core Pins, Core Pin Die Casting
Tolerance:	+/-0.001mm	Hardness:	43-47 HRC
Feature:	Durable	Processing Method:	Electroforming Processing
Material:	Nickel	Application:	Electroforming Process
Heat Resistance:	High	Corrosion Resistance:	Excellent
Conductivity:	High	Durability:	High
Surface Finish:	Polished	Thickness:	Depends On Design
Highlight:	ultra high precision medical molds , electroforming mold for optical parts , micron accuracy custom molds

Custom Ultra High Precision Molds for Medical & Automotive Applications

These custom ultra high precision molds are specially developed for medical optical and automotive parts, addressing core challenges in traditional ultra precision mold manufacturing. Utilizing advanced electroforming technology with nickel ion layer deposition, our molds feature dense, stress-free structures with ultra-smooth surfaces (Ra ≤0.005μm) while achieving micron-level size control (≤1μm tolerance).

Product Specifications

Attribute	Value
Core Feature	Ultra high precision molding, micron-level size control, medical/auto-grade material compatibility, stress-free structure, direct customization service
Precision Tolerance	Overall dimension tolerance ≤1μm; surface flatness ≤0.0005mm; concentricity ≤0.002mm; key feature position accuracy ≤0.5μm
Material Performance	Medical/Auto-Grade Alloys: High-Purity Nickel (99.95%, Biocompatible) / Nickel-Cobalt Alloy (50-55 HRC, Wear & High-Temp Resistant); Surface Roughness Ra ≤0.005μm; Medical-grade materials comply with ISO 10993
Optical Performance	Light Transmittance ≥92%; Low Birefringence (≤10nm/cm), No Light Scattering; Medical-grade molds meet low contamination requirements; Auto-grade molds adapt to -40℃~180℃ temperature range & vibration resistance
Processing Technology	High-Precision Electroforming (Nickel Ion Layer Deposition) + Optical-Grade Polishing + Laser Interference Detection
Custom Range	Mold customization range: Diameter 2mm-150mm; Curvature radius R0.5mm-R800mm; Support spherical, aspherical, free-form surface molds
Service Mode	Dual-field direct technical consultation, one-stop custom mold development, pre-production sample verification, post-sales maintenance guidance, compliance document support (ISO 13485/IATF 16949)

Core Advantages

Ultra High Micron Accuracy

Advanced electroforming technology and laser interference detection system ensure key dimensions are controlled within ≤1μm tolerance. This precision guarantees clear imaging for medical devices and accurate environmental perception for automotive systems.

Dual-Field Adaptability

Tailored materials and processes for medical and automotive applications: High-purity nickel for medical biocompatibility and nickel-cobalt alloy for automotive harsh environment resistance.

Customized Flexibility

Stress-Free Structure: Electroformed molds avoid deformation under high-temperature molding, ensuring consistent quality
Strong Wear Resistance: Supports 500,000+ molding cycles without surface damage, reducing replacement costs
Diversified Customization: Support development for medical endoscope lenses, auto ADAS camera lenses, and other specialized applications

Direct Service

Professional engineers with dual-field experience provide direct technical communication, custom development based on 3D design files, pre-production sample verification, and post-sales maintenance guidance with full compliance documentation.

Application Scenarios

Application Field	Target Products	Recommended Solution	Core Value
Medical Optical Parts	Endoscope Lenses, Surgical Microscope Lenses, Ophthalmic Diagnostic Lenses	High-Purity Nickel + Ultra-Smooth Polishing, Ra ≤0.005μm	Biocompatible, Low Contamination, High Light Transmittance, Micron-Level Precision
Auto Optical & Mechanical Parts	ADAS Camera Lenses, LiDAR Optical Lenses, Auto Sensor Components	Nickel-Cobalt Alloy + Free-Form Surface Design	Wear-Resistant, Harsh Environment Adaptation, High Precision Imaging
Other Precision Optical Parts	Industrial Detection Lenses, Drone Imaging Lenses, Precision Optical Sensors	Custom Alloy Selection + Precision Contour Replication	High Transmittance, High Resolution, Stable for Heavy Use
Industrial Optics	Industrial Detection Lenses, Machine Vision Lenses, Laser Cutting Lenses	Nickel-Cobalt Alloy + High-Rigidity Core	Stable for Heavy Use, High Measurement Accuracy, Corrosion Resistance

Customization & Service

Customization Support

Dual-Field Structure Customization: Support spherical, aspherical, free-form surface mold design for medical and automotive components
Performance Customization: Optimize surface roughness and flatness parameters according to specific requirements
Medical/Auto-Grade Material Customization: High-purity nickel for medical applications or nickel-cobalt alloy for automotive needs

Service Commitment

Precision & Optical Testing: 100% full inspection including CMM, laser interferometer, and optical transmittance testing
Dual-Field Compliance Assurance: ISO 9001, ISO 13485 (medical), IATF 16949 (auto) certified with full traceability documentation
Dual-Field Technical Support: Professional engineers respond within 4 hours; on-site technical guidance; 1-year maintenance and repair service

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Contact Person: Mr. luo

Tel: 13794925533

Fax: 86----0769-81501733

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