5-Axis Mill-Turn CNC Services Customized To Meet Your Customer Requirements
With 16+ years of expertise in integrated mill-turn machining, we specialize in custom 5-axis mill-turn CNC services — tailoring every aspect (design, material, process, precision) to meet unique customer requirements. Unlike traditional separate turning/milling processes, our 5-axis mill-turn technology completes complex part production in one setup, eliminating repositioning errors and ensuring consistency.
Product Specifications
| Attribute |
Value |
| Service Name |
Custom 5-Axis Mill-Turn CNC Machining Services |
| Highlight |
One-setup mill-turn integration, multi-feature customization, customer-specific precision tuning |
| Surface Treatment |
Polishing (Ra ≤0.02μm), anodizing, electroplating, passivation, PVD coating (per customer request) |
| Service Type |
OEM/ODM (full customization for part design, material, and process) |
| Apply To |
Complex components for aerospace, automotive, medical, electronics, industrial equipment |
| Sample |
Sample fee applicable; 5-7 days for custom sample delivery (design validation & adjustment supported) |
| Tolerance |
Dimensional tolerance: ±0.001-0.005mm (customizable per part requirement); Concentricity: ≤0.001mm |
| Process |
5-axis mill-turn (integrated turning + milling), micro-deburring, precision grinding, post-treatment |
| Feature |
Complex geometry compatibility (angled holes, curved surfaces), tight tolerance control, high repeatability |
| Material Compatibility |
Aluminum (6061/7075), stainless steel (304/316L), titanium (Grade 5/2), brass (H62), copper (T2), engineering plastics (PEEK/POM/PC) |
| Delivery Time |
7-10 days for small-batch custom samples; 18-25 days for bulk orders (adjustable for urgent customer timelines) |
Core Service Parameters Comparison (Customizable by Customer)
| Service Aspect |
Standard Capability (Adjustable for Customers) |
Customer-Specific Customization Examples |
Application Alignment |
Industry Certifications |
| Precision Control |
Dimensional tolerance: ±0.003mm; Concentricity: ≤0.001mm |
- Aerospace: ±0.001mm tolerance for turbine components
- Automotive: ±0.005mm tolerance for sensor housings |
Aerospace (AS9100), Automotive (IATF 16949), Medical (ISO 13485) |
ISO 9001, AS9100, IATF 16949, ISO 13485 |
| Material Selection |
Aluminum, stainless steel, titanium, brass, PEEK |
- Medical: Titanium Grade 2 (biocompatible) for implants
- Electronics: Brass H62 (high conductivity) for connectors |
Medical (ISO 13485), Electronics (RoHS), Aerospace (AS9100) |
ISO 13485, RoHS, AS9100 |
| Surface Finish |
Ra ≤0.05μm (as-machined), Ra ≤0.02μm (polished) |
- Luxury automotive: Mirror polish (Ra ≤0.01μm) for trim parts
- Industrial: Passivation (5,000h salt spray) for corrosion resistance |
Automotive (IATF 16949), Industrial (ISO 9001) |
IATF 16949, ISO 9001 |
| Production Scale |
1-1,000,000+ units/year |
- R&D: 1-10 unit prototypes (fast turnaround)
- Mass production: 100,000+ units/year (automated cells) |
R&D (custom prototypes), Mass production (automotive/electronics) |
ISO 9001, IATF 16949 |
Key Advantages: Customization for Customer Success
1. One-Setup Machining for Complex Custom Parts
Our 5-axis mill-turn machines (DMG Mori NTX 2000, Haas ST-50Y) integrate turning and milling to handle customer-specific complex geometries—no repositioning required:
- Multi-Feature Integration: Machines cylindrical surfaces (turning) + angled holes/milled grooves (milling) in one setup. For example, a customer's automotive transmission component (20mm diameter) with 30° angled oil holes and 0.5mm-wide slots is produced with ±0.002mm alignment between features, avoiding assembly errors.
- Custom Geometry Support: Adapts to non-standard designs, such as customer-specific curved surfaces (e.g., aerospace bracket with 3D contoured edges) or asymmetric features (e.g., medical instrument shafts with offset slots), using 3D CAD-driven machining paths.
2. Precision Tuning to Customer Requirements
We adjust tolerance, surface finish, and process parameters to match each customer's application needs:
- Ultra-Tight Tolerances: For aerospace customers requiring ±0.001mm tolerance (e.g., turbine blades), we use high-precision spindles (24,000 RPM) and in-process laser measurement to validate dimensions in real time.
- Application-Specific Finishes: For medical customers needing biocompatible parts, we apply electropolishing (Ra ≤0.02μm) to eliminate micro-pores, reducing bacterial adhesion and complying with ISO 13485.
- Material-Specific Processes: For customers using heat-sensitive plastics (e.g., PEEK for industrial valves), we implement temperature-controlled machining (25-30℃) to prevent warping, ensuring part functionality in high-heat environments.
3. Flexible Customization for All Industries
We tailor services to industry-specific customer needs:
- Aerospace: Custom machining of titanium Grade 5 components with AS9100 compliance—ensuring parts withstand -50℃ to 300℃ temperatures and 10MPa pressure.
- Automotive: High-volume production of custom sensor housings (PC/ABS blends) with IATF 16949 certification—tolerance ±0.005mm, batch consistency ±0.002mm.
- Medical: Custom biocompatible parts (titanium Grade 2) with ISO 13485 compliance—surface finish Ra ≤0.02μm, no sharp edges (≤0.01mm radius) to reduce patient irritation.
4. Fast Custom Prototyping & Scalable Production
We balance speed and customization to meet customer timelines:
- Custom Prototypes: Delivers 1-10 unit samples in 5-7 days for customer design validation, with free adjustments (e.g., modifying a slot width by 0.1mm) if the prototype doesn't meet requirements.
- Scalable Bulk Production: For customers transitioning from prototypes to mass production, we deploy automated 5-axis cells (robotic loading/unloading) to maintain customization specs while cutting per-unit costs by 30%.
Our Customization Process
- Requirement Discovery: Collaborate with customers to define part specs (CAD files, tolerance, material, surface finish, production scale) and application goals (e.g., aerospace pressure resistance, medical biocompatibility).
- DFM for Customization: Provide 24-hour Design for Manufacturability (DFM) analysis—optimizing customer designs for machinability (e.g., adjusting a customer's 0.1mm fillet to 0.2mm to avoid tool breakage) while preserving functionality.
- Prototype Production: Manufacture custom samples using customer-specified materials and processes, with inspection reports (CMM, surface roughness testing) to validate compliance.
- Feedback & Adjustment: Incorporate customer feedback (e.g., tightening tolerance from ±0.005mm to ±0.003mm) to refine the prototype until it meets requirements.
- Bulk Production: Launch mass production with real-time monitoring, providing customers with batch inspection reports to ensure consistency.
Quality Assurance for Customized Parts
- Precision Inspection: Uses Zeiss CMM (±0.0005mm accuracy) to verify customer-specified tolerances, Taylor Hobson Form Talysurf for surface finish, and salt spray chambers for corrosion resistance testing.
- Traceability: Maintains full records of customer-specific materials (certificates from suppliers), machining parameters, and inspection results—critical for aerospace/medical customers requiring audit compliance.
- Certifications: Complies with ISO 9001, ensuring customized parts meet global industry standards.
Whether you need a one-off custom prototype, a small batch of complex parts, or mass-produced components tailored to your specs, our 5-axis mill-turn CNC services deliver the customization, precision, and reliability you need. We don't just manufacture parts—we partner with you to turn your unique requirements into high-quality, functional solutions.
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